We offer service centers and sales offices worldwide. Our service centers’ capabilities extend from specialized cutting to supplying parts cut to specific drawings and specifications, which reduce your labor time and material waste. We can be a partner in your entire material management system. We are continuously expanding our capabilities to increase your operation’s efficiency and shorten your cycle time. Our highly trained staff and technicians are dedicated to providing solutions that exceed your expectations. Some of our processing capabilities and value-added services include:
Whether you need on-demand delivery of finished goods, end-use technical support or a partner with a global presence, Haynes International provides value far beyond the alloys themselves.
Specialized Cutting
Laser Cutting
Thickness: 0.015” to 0.250”
Bed size: 60″ x 120”
Minimum width/length: 0.25” (up to 0.125” thick) and 0.50” (> 0.125” thick)
Minimum cut shape size: 1″
Kerf: Approximately 0.020”
Minimum hole size: 2× thickness with a minimum of 0.062”
Standard laser processing tolerances are as follows:
- 0.015″ to 0.125 thick: +/-0.010″ OD/ID + 0.020”/-0 OD & +0/-0.020” ID
- >0.125″ to 250″ thick: +/-0.015″ OD/ID + 0.030”/-0 OD & +0/-0.030” ID
- Diagonal tolerance: 3/16″ maximum on laser cut items.
Drawings in .dxf format are preferred. Call for other formats.
Waterjet Cutting
Minimum cut shape size: 3″
Minimum width/length: 2”/3”
Minimum hole size: 2× thickness with a minimum of 0.125”
Kerf: Approximately 0.062”
Standard cutting tolerances are as follows:
- 0.015″ to 0.1875″ thick:
- width/length +/-0.030″ ≤ 96” OD/ID + 0.062”/-0 OD & + 0/-0.062” ID
- width/length +/-0.030″ ≤ 96” OD/ID + 0.062”/-0 OD & + 0/-0.062” ID
- width/length +/-0.062” > 96”
- >0.1875″ to 2.0″ thick
- width/length +/-0.062″ OD/ID + 0.125”/-0 OD & + 0/-0.125” ID
- >2.0″ thick: +/-0.125″
- width/length +/-0.125″ OD/ID + 0.250”/-0 OD & + 0/-0.250” ID
- Diagonal tolerance is 3/16″ maximum on waterjet cut items.
Plasma Cutting
Thickness: 0.187” to 1.50”
Bed size: 110″ x 300”
Minimum width/length: 2× thickness with a minimum of 1”.
Minimum cut shape size: 2× thickness with a minimum of 1”.
Minimum hole size: 2× thickness with a minimum of 1”.
Kerf: Approximately 0.50”
Standard cutting tolerances are as follows:
- 0.015″ to 0.1875″ thick:
- width/length +/-0.030″ ≤ 96” OD/ID + 0.062”/-0 OD & + 0/-0.062” ID
- width/length +/-0.062” > 96”
- >0.1875″ to 2.0″ thick:
- width/length +/-0.062″ OD/ID + 0.125”/-0 OD & + 0/-0.125” ID
- 2.0″ thick: +/-0.125″
- width/length +/-0.125″ OD/ID + 0.250”/-0 OD & + 0/-0.250” ID
- Diagonal tolerance is 3/16″ maximum on waterjet cut items.
Bar Saw Cutting
Including billet, pipe, and tubing.
Max Diameter: 14”
Min Diameter: 0.500″
Max Length: 240”
Min Length: 0.125″
Tolerance: + 0.125”, -0”
Kerf: 0.125″
Cut to length round bar, pipe and tubing is + 0.125″, -0.000″
Everett Abrasive Saw: Minimum Diameter 0.3125”, Maximum Diameter 2.250”
Amada Band Saw: Min. Diameter 0.500”, Max. RCS/Diameter 8”
Min. Length 0.250”, Max. Length 120” (or 2,000 lbs. Whichever is greater.)
Min. Diameter .0500” Max. Diameter 12” RCS/ Rounds
HEM Band Saw: Min. Diameter .0500” Max. Diameter 12” RCS/ Rounds
Precision Shearing
Plate/heavy sheet (0.090” up to 0.250”)
Min width/length: 2”
Max length: 144″
- Standard width and length tolerance: +0.125”/-0″.
(Upon request, special processing can be done with width and length tolerance of +0.062″, -0.) - Standard diagonal tolerance: 1/8” max.
Sheet (0.015” up to 0.090”)
Min width/length: 1”
Max length: 120”
- Standard width and length tolerance: +/-0.030”
- Diagonal tolerance: 1/16″ maximum on sheared items.
- Precision shearing down to +/-0.015″ is also available upon request on limited items.
Near-net Shaped Cut Parts
Another value-added service that our Service Centers provide is the ability to produce highly-customizable or complex shapes with our near-net shaped cut parts. These parts can also be produced in small batch sizes so you can get exactly what you need.
Other benefits include:
- The ability to produce parts which are much closer to the required finished size, shape, and tolerance.
- Maximization of utilized material in the finished part versus wastage in comparison to machining processes.
- A greater uniformity from part to part and an overall improvement in quality.
- Reduction of the total number of manufacturing stages.
- Reduction of time for manufacturing, with manufacturing times often being more than halved.
- An overall energy saving possible throughout your entire manufacturing process.
- Reduction of cost of manufacturing, resulting from a combination of the above factors.
Virtek® Laser QC®
Virtek® Laser QC® is a rapid inspection system that employs lasers to measure the accuracy of flat and formed parts, as well as:
- Measures tolerances within 0.002 inches (0.05mm).
- Each part is inspected with more than 500 data points per second.
- Scanning process captures the complete profile of existing parts or templates.
- Quickly identifies quality issues by verifying system calibration before each scan to ensure repeatable accuracy.
- Reverse engineers a part to create a CAD file to use for cutting.
Product Forms
Our product forms include strip, sheet, plate, bar, forging stock, wire,
welding products, fittings, pipe and tubing.