Welding can be a safe occupation. However, those in the welding industry should be aware of the potential hazards associated with welding fumes, gases, radiation, electric shock, heat, eye injuries, burns, etc. Also, local, municipal, state, and federal regulations (such as those issued by OSHA) relative to welding and cutting processes should be considered.

Nickel-, cobalt, and iron-base alloy products may contain, in varying concentrations, the following elemental constituents: aluminum, cobalt, chromium, copper, iron, manganese, molybdenum, nickel,and tungsten. For specific concentrations of these and other elements present, refer to the Material Safety Data Sheets (MSDS) available from Haynes International, Inc.

Inhalation of metal dust or fumes generated from welding, cutting, grinding, melting, or dross handling of these alloys may cause adverse health effects such as reduced lung function and nasal and mucous membrane irritation. Exposure to dust or fumes which may be generated in working with these alloys may also cause eye irritation, skin rash, and affects on other organ systems.

The operation and maintenance of welding and cutting equipment should conform to the provisions of American National Standard ANSI/AWS Z49.1, “Safety in Welding and Cutting”. Attention is especially called to Section 4 (Protection of Personnel) and 5 (Health Protection and Ventilation) of ANSI/AWS Z49.1. Mechanical ventilation is advisable and, under certain conditions such as a very confined space, is necessary during welding or cutting operations, or both, to prevent possible exposure to hazardous fumes, gases, or dust that may occur.