MACHINING

HAYNES® 230® alloy is similar in machining characteristics to other solid-solution-strengthened nickel-base alloys.  These alloys as a group are classified as a moderate to difficult to machine; however, it should be emphasized that they can be machined using conventional methods at satisfactory rates.  As these alloys will work-harden rapidly, the keys to successful machining are to use slower speeds and feeds, and to take heavier cuts than would be used for machining stainless steels.  See Haynes International publication H-3159 for more detailed information. 
 

Normal Roughing (Turning/Facing)
Use carbide C-2/C-3 grade tool 

Speed:  90 surface feet/minute 
Feed:  0.010 in./revolution 
Depth of Cut:  0.150 in.

Negative rake square insert, 45° SCEA1 
1/32 in. nose radius.  Tool holder: 5° negative 
back and side rakes. 

Lubricant:  Dry2, Oil3 or water-base4,5

 
Finishing (Turning/Facing)
Use carbide C-2/C-3 grade tool 
 
Speed:  95-110 surface feet/minute 
Feed:  0.005-0.007 in./revolution 
Depth of Cut: 0.040 in.
Positive rake square insert, if possible, 
45° SCEA, 1/32 in. nose radius.  Tool holder: 
5° positive back and side rakes. 

Lubricant:  Dry or water-base

 Drilling
 
Use high speed steel M-33/M-40 series6
or T-15 grades* 

Speed:  10-15 surface feet/minute (200 
RPM maximum for 1/4 in. diameter or smaller) 
 
Lubricant:  Oil or water-base.  Use coolant 
feed drills if possible

Short, heavy-web drills with 135° crank shaft 
point.  Thinning of web at point may reduce thrust. 

Feed (per revolution): 
0.001 in. rev. 1/8 in. dia.         0.002 in. rev. 1/4 in. dia. 
0.003 in. rev. 1/2 in. dia.         0.005 in. rev. 3/4 in. dia. 
                        0.007 in. rev. 1 in. dia.

* Carbide drills not recommended, but may be used in some set-ups.  See Haynes International publication H-3159 for details. 

Notes: 1 SCEA-Side cutting edge angle, or lead angle of the tool.  

            2 At any point where dry cutting is recommended, an air jet directed on the tool may provided 
               substantial tool life increases.  A water-base coolant mist may also be effective.  

            3 Oil coolant should be a premium quality, sulfochlorinated oil with extreme pressure additives.  
               A viscosity at 100°F of from 50 to 125 SSU is standard.  

             4 Water-base coolant should be a 15:1 mix of water with either a premium quality, sulfochlorinated 
                water soluble oil or a chemical emulsion with extreme pressure additives.  

             5 Water-base coolants may cause chipping or rapid failure of carbide tools in interrupted cuts.  

            6 M-40 series High Speed Steels include M-41 through M-46 at time of writing, others may be added, 
               and should be equally suitable.

 
 

HAYNES® 230® alloy Home Page  
Principal Features  
Applications  
Creep and Rupture Properties  
ASME Vessel Code  
Low Cycle Fatigue  
Tensile Properties 
Thermal Stability  
Resistance to Grain Growth 
Physical Properties  
Oxidation  
Nitriding  
Carburization  
Field Experience 
Hydrogen Embrittlement  
Aqueous Corrosion  
Fabrication  
Microstructure 
Welding  
Health and Safety  
Machining 
Acknowledgements  
230® alloy Trademark 
Applicable Specifications 
Fabrication Guidelines 
Request for Literature