WELDING

HAYNES® 230® alloy is readily welded by Gas Tungsten-Arc (TIG), Gas Metal-Arc (MIG) Shielded Metal-Arc (coated electrodes), and resistance welding techniques.  Its welding characteristics are similar to those for HASTELLOY® X alloy.  Submerged-Arc welding is not recommended as this process is characterized by high heat input to the base metal and slow cooling of the weld.  These factors can increase weld restraint and promote cracking. 

Base Metal Preparation 
The joint surface and adjacent area should be thoroughly cleaned before welding.  All grease, oil, crayon marks, sulfur compounds and other foreign matter should be removed. It is preferable, but not necessary, that the alloy be in the solution-annealed condition when welded. 

Filler Metal Selection 
HAYNES 230-W™ filler wire (AWS A5.14, NiCrWMo-1) is recommended for joining 230 alloy by Gas Tungsten-Arc or Gas Metal-Arc welding.  Coated electrodes of 230-W alloy are also available for Shielded Metal Arc welding in non-ASME code construction .  For dissimilar metal joining of 230 alloy to nickel-, cobalt-, or iron-base materials, 230-W filler wire, HAYNES 556™ alloy, HASTELLOY S alloy (AMS 5838) or HASTELLOY W alloy (AMS 5786, 5787) welding products may all be considered, depending upon the particular case.  Please see publication H-3159 for more information. 

Preheating, Interpass Temperatures and Post-Weld Heat Treatment 
Preheat is not usually required so long as base metal to be welded is above 32°F (0°C).  Interpass temperatures generally should be low.  Auxiliary cooling methods may be used between weld passes, as needed, providing that such methods do not introduce contaminants.  Post-weld heat treatment is not normally  required for 230 alloy.  For further information please consult publication H-3159.

 

Nominal Welding Parameters
Nominal welding parameters are provided as a guide for performing typical operations.  These are based upon welding conditions used in our laboratories.  Details are given for GTAW, GMAW and SMAW welding..
 
Automatic Gas Tungsten-Arc Welding

Manual Gas Tungsten-Arc Welding

Gas Metal Arc Welding

Typical Shielded Metal Arc Welding Parameters (Flat Position)*

Typical Tensile Properties for GMAW Deposit Weld Metal

 
 
Typical face and root bends for welded 230® alloy 0.5-inch (13 mm) plate and matching filler metal.  Bend radius was 1.0-inch (25 mm).
 
 

HAYNES® 230® alloy Home Page  
Principal Features  
Applications  
Creep and Rupture Properties  
ASME Vessel Code  
Low Cycle Fatigue  
Tensile Properties 
Thermal Stability  
Resistance to Grain Growth 
Physical Properties  
Oxidation  
Nitriding  
Carburization  
Field Experience 
Hydrogen Embrittlement  
Aqueous Corrosion  
Fabrication  
Microstructure 
Welding  
Health and Safety  
Machining 
Acknowledgements  
230® alloy Trademark 
Applicable Specifications 
Fabrication Guidelines 
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